DESCRIPTION
Polystyrene (PS) is a thermoplastic that is designed for applications requiring excellent electrical and mechanical properties together with good processability. Polystyrenes have well-balanced physical properties and are generally transparent, but available in various colors.

Polystyrenes are usually processed by injection molding, but due to the material's excellent processability, other methods work equally well, including blow and vacuum molding, thermoforming, extrusion or compression molding, and machining. PS grades are resistant to a wide variety of chemicals: alkalis, salts, lower alcohols, and weak acids. Polystyrenes also comply with FDA regulations.

POLYSTYRENE GRADES
General Purpose Polystyrene (GPPS)
GPPS has excellent transparency, good water resistance, and a high dielectric strength. It is widely used for laminated electronic circuits, high frequency insulation sheeting, insulators and other electrical applications.

High Impact Polystyrene (HIPS)
HIPS has good dimensional strength, balanced properties of impact strength and heat resistance, is easily machined, and is relatively low cost. Because of its good impact strength at low temperatures, it is typically used for home appliances, toys, and electrical components.

 
TYPICAL PROPERTIES OF POLYSTYRENE
PHYSICAL
ASTM or UL test Property GP-PS HI-PS
D792 Density (lb/in3)
(g/cm3)
 0.0433
 1.053
 0.0433
 1.043
D570 Water Absorption, 24 hrs (%) 0.06 0.01
MECHANICAL
D638 Tensile Strength (psi) 7,500 4,000
D638 Tensile Modulus (psi) 450,000 260,000
D638 Tensile Elongation at Break (%) 47 55
D790 Flexural Strength (psi) 6,100 8,700
D790 Flexural Modulus (psi) 475,000 280,000
D695 Compressive Strength (psi) 14,500 7,500
D785 Hardness, Rockwell 75M 56L
D256 IZOD Notched Impact (ft-lb/in) 0.8 2
THERMAL
D696

Coefficient of Linear Thermal Expansion
(x 10-5 in./in./°F)

4.0 4.2
D648 Heat Deflection Temp (°F/°C) at 264 psi 200/95 195/92
D3418 Vicat Softening Temp (°F/°C) 224/107 214/102
- Max Operating Temp (°F/°C) 150/65 140/60
C177

Thermal Conductivity
(BTU-in/ft2-hr-°F)
(x 10-4 cal/cm-sec-°C)


 -3
 -3

 -3
 -3
UL94 Flammability Rating H-B H-B
ELECTRICAL
D149 Dielectric Strength (V/mil) short time, 1/8” thick 60 45
D149 Dielectric Constant at 1 MHz 2.5 2.7
D495 Arc Resistance (sec) 70 100
D257

Volume Resistivity (ohm-cm) at 50% RH

> 1016 > 1016

Note: The information contained herein are typical values intended for reference and comparison purposes only. They should NOT be used as a basis for design specifications or quality control.

All values a 73°F (23°C) unless otherwise noted.

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