Santoprene thermoplastic elastomers (TPEs) are a series of high-performance elastomers which combine the desirable characteristics of vulcanized rubber, such as flexibility and low compression set, with the processing ease of thermoplastics. Fitting into the mid-range cost and performance spectrum of both thermoplastic and thermoset rubbers, Santoprene TPE is accepted for a broad range of industrial and consumer product applications.
Its unique combination of material properties and processing ease permits the processor to achieve such critical goals as lower production costs, consistent quality and improved production performance. Santoprene TPE can be processed on standard thermoplastic equipment. It can be injection molded, extruded, blow molded and thermoformed with the efficiency and economy associated with thermoplastic materials. In addition, clean scrap from these operations can be reprocessed.
Santoprene TPE has the environmental resistance equivalent to general purpose EPDM rubber compounds, while fluid resistance is comparable to general purpose polychloroprene rubber compounds, a unique combination that lends itself to a broad range of applications. Its unmatched colorability, feel and aesthetics open new design opportunities in consumer applications.
- Performance through heat and cold
Parts made from Santoprene TPE offer a constant service temperature range from -60°C to + 135°C (-81°F to +275°F) with no cracking or tackiness. Excellent heat aging combines with resistance to oil and grease for outstanding durability.
- Durability for the tough jobs
Santoprene TPE has excellent resistance to cut growth while flexing, high tear strength and superior resistance to fatigue, and good resistance to many acids, bases and aqueous solutions.
- Broad range of flexibility
Flexibility of Santoprene TPE ranges from supple, conformable 35 Shore A to tough, durable 50 Shore D. General purpose grades are suitable for most applications, and FDA-compliant, NSF-listed and medical grades are also available. Flame retardant grades meet Underwriters Laboratories requirements. These grades have UL 94 V-0 or UL 94 HB ratings.
SANTOPRENE® 203-40 THERMOPLASTIC RUBBER
SUBCATEGORY
Elastomer, TPE; Polymer; Thermoplastic
MATERIAL NOTES
A colorable thermoplastic general purpose elastomer with good fluid resistance, formulated to replace thermoset elastomers such as EPDM, polychloroprene, and chlorosulfonated polyethylene. It can be processed using injection molding, extrusion, blow molding or other melt processing techniques.
KEY FEATURES
Dielectric constant 2.3, dielectric strength at 3.17 mm (125 mil), 19.6 kV/mm (500 v/mil); UL Yellow Card listed, UL 94 HB flame rating; Continuous temperature rating 1000 hrs. @ 135°C (275°F); Excellent flex fatigue resistance; Excellent ozone resistance. |
| PHYSICAL PROPERTIES |
METRIC |
ENGLISH |
COMMENTS |
| Density |
0.94 g/cc |
0.034 lb/in3 |
TPE-0105 (ASTM D792) |
| MECHANICAL PROPERTIES |
METRIC |
ENGLISH |
COMMENTS |
| Hardness, Shore D |
40 |
40 |
5 Second; TPE-0169 (ASTM D2240) |
| Tensile Strength, Ultimate |
19 MPa |
2760 psi |
TPE-0153 (ASTM D412) |
| Elongation at Break |
600% |
600% |
TPE-0153 (ASTM D412) |
| 100% Modulus |
0.0092 GPa |
1.33 ksi |
TPE-0153 (ASTM D412) |
| Tear Strength |
65 kN/m |
371 pli |
65 kN/m at 23°C. Value at 100°C is 36 kN/m. TPE-0056 (ASTM D624) |
| Compression Set |
32% |
32% |
23°C, 168 hrs.; TPE-0016 (ASTM D412) |
| Compression Set, Elevated Temp. |
49% |
49% |
100°C, 168 hrs.; TPE-0016 (ASTM D412) |
Tensile Set |
48% |
48% |
23°C, 168 hrs.; TPE-0058 (ASTM D412) |
| ELECTRICAL PROPERTIES |
METRIC |
ENGLISH |
COMMENTS |
| Dielectric Constant |
2.3 |
2.3 |
Frequency not specified |
| Dielectric Strength |
19.6 kV/mm |
498 kV/in |
at 3.17mm (0.125 in) |
| THERMAL PROPERTIES |
METRIC |
ENGLISH |
COMMENTS |
| Maximum Service Temp., Air |
135°C |
275°F |
Continuous temperature Rating, 1000 hours |
| Brittleness Temp. |
Max -57°C |
Max-70.6°F |
TPE-0089 (ASTM D 746) |
| Flammability, UL94 |
HB |
HB |
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